RCM Training Courses
Public Training Classes
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Description
This course teaches the fundamentals of Reliability-Centered Maintenance (RCM). This course focuses on preserving equipment functions by identifying appropriate Preventive Maintenance (PM) tasks, Predictive Maintenance (PdM) tasks, failure finding tasks and other actions that protect against failure or mitigate the consequences of failure. Examples and exercises give participants “hands on” experience to help them begin to master RCM concepts
Recommended Audience
This course is recommended for Maintenance Managers, Maintenance Supervisors, Reliability and Maintenance Engineers, Maintenance Technicians, Production Managers, Production Supervisors, Operators, Plant Engineers, and others involved in operating and maintaining of assets.
You will learn
- The importance and history of RCM, types of maintenance
- Commercial RCM standards
- Various approaches to RCM
- RCM terminology & fundamental RCM philosophies
- Identifying and allocating resources for a RCM program
- Preparing for an RCM analysis
- Techniques for prioritizing systems for analysis
- Failure Modes and Effects analysis for RCM
- Evaluating failure consequences
- Use of Weibull and statistical analysis in RCM processes
- How to select PM, PdM and failure finding tasks and intervals
- What other function protective actions are available
- When run-to-failure is appropriate
- Packaging and implementing RCM analysis results
- When to use a subject matter expert team
- Barriers to implementation and getting buy-in from all levels
RCM Facilitator 5 Day Training
DESCRIPTION
GPAllied’s experience has shown us that to achieve a high probability of RCM success, one week of class room RCM Facilitator Training and two weeks of RCM Facilitator Mentoring are required. Additionally, we recommend that the class room training and mentoring are not scheduled for consecutive weeks. Upon completion of the RCM Facilitator Training, students will need one week to prepare materials for their RCM Facilitator Mentoring sessions. Other details of the RCM Blitz™ Training and Mentoring include:
- The RCM Blitz™ database will be included with the course at no charge
- Access to the production floor as part of the mentoring process
- For the mentoring process to be a completely usable analysis you will need to provide operations, maintenance and engineering management resources to staff the cross functional team for 8 hours a day for each of the mentoring days
- Selecting the right RCM Facilitators is key to the success of your RCM efforts. We offer help in providing you with selection criteria and candidate interviewing.
RECOMMENDED AUDIENCE
Maintenance, Operations, Engineering Managers, Supervisors and Leaders
YOU WILL LEARN:
The RCM Blitz™ Facilitator Training course is five (5) days of interactive training that includes:
- RCM History
- The RCM Process Flow
- Reliability Measures
- Analysis Preparation
- Component Failure Curves
- Component and System Functions
- Determination of Functional Failure
- The FMECA Process
- Failure Probability and Consequences
- The RCM Decision Process
- The Five Different Types of Maintenance
- Spare Parts Analysis
- RCM Database Training
- Managing an RCM Database
- How to Implement RCM
- RCM Task Prioritization
- RCM Facilitation Strategies
- Tracking your RCM Program
- RCM Participant Train the Trainer
- The Five Different Types of Maintenance
- Spare Parts Analysis
- RCM Database Training
- Managing an RCM Database
- How to Implement RCM
- RCM Task Prioritization
- RCM Facilitation Strategies
- Tracking your RCM Program
- RCM Participant Train the Trainer
RCM Management 2 Day Overview Training
DESCRIPTION
This course teaches the fundamentals of Reliability-Centered Maintenance (RCM) with a focus on the resources and committment required to make Reliability Centered Maintenance a part of your company's business culture. Using our experience and real life examples, his course focuses on the benefits that RCM blitz can bring to your business along with a simple example how building a complete maintenance strategy based on failure modes can improve the reliability of you assets and reduce health, safety and environmental incidents and accidents. Examples and exercises give participants “hands on” experience to help them begin to master RCM concepts
RECOMMENDED AUDIENCE
This course is recommended for Maintenance Managers, Maintenance Supervisors, Reliability and Maintenance Engineers, Maintenance Technicians, Production Managers, Production Supervisors, Operators, Plant Engineers, and others involved in operating and maintaining of assets.
WHAT YOU WILL LEARN
- The importance and history of RCM, types of maintenance
- Commercial RCM standards
- Various approaches to RCM
- RCM terminology & fundamental RCM philosophies
- Identifying and allocating resources for a RCM program
- Preparing for an RCM analysis
- Techniques for prioritizing systems for analysis
- Failure Modes and Effects analysis for RCM
- Evaluating failure consequences
- Use of Weibull and statistical analysis in RCM processes
- How to select PM, PdM and failure finding tasks and intervals
- What other function protective actions are available
- When run-to-failure is appropriate
- Packaging and implementing RCM analysis results
- When to use a subject matter expert team
- Barriers to implementation and getting buy-in from all levels
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